Elcano Wiring

Connections among subsystems are shown in the block diagram systems.pdf.

Kelly Motor Controller

J2 connections to Kelly

1- PWR: Controller power supply

Red

Battery

2- RTN: Signal return, or power supply ground

Black

Battery
Throttle

3- RTN: Signal return

Black

Throttle

4- Motor temperature input or 12V brake input.

Orange

Traction Motor

5- Throttle analog input, 0-5V

Brown

Throttle

6- Brake analog input, 0-5V

Dark Green

Recombinant Brake

7- 5V: 5V supply output, <40mA

Purple

Throttle
Traction Motor

8- Micro_SW: Throttle switch input.

Gray

Throttle

9- Reverse switch input

Blue

Recombinant Brake

10-Brake switch input

White

Recombinant Brake

11-Hall phase C

Blue

Traction Motor

12-Hall phase B

Green

Traction Motor

13-Hall phase A

Yellow

Traction Motor

14-RTN: Signal return

Black

Motor


Kelly to Motor

Motor Phase

Wire

A

Green

B

Blue

C

Olive


Kelly to Battery

B+ Red Red connector

B- Red Black connector

Box Housing C1 and C3.

External Connections

25 pin D socket. Female plug on Arduino box. Male end on cable from actuators and sensors.

Pin numbering (Male):

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25


(Female)

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14


Arduino 2009 connector pin numbers

J3 Digital J1 Digital

_________________ _________________

| | | |

| 8 7 6 5 4 3 2 1 | | 8 7 6 5 4 3 2 1 |

|_________________| |_________________|



___________________________________

| |

| ATmega168 Microcontroler |

|___________________________________|


Power J2 Analog in

______________ _____________

| | | |

| 1 2 3 4 5 6 | | 1 2 3 4 5 6 |

|______________| |_____________|




Box wiring tables are in Wiring.xls.







ProtoBoard Circuit


J6:4 cyclometer ground ---------------------- J6:6 Ground



J6:7 Cyclometer input ---------------------- J6:3 Cyclometer input

|

1 KΩ

|

J6:5 Vcc



J6:9 C1 LED-------- 330 Ω ----- LED ------------ J6:6 Ground


J6:1 C3 LED-------- 330 Ω ----- LED ------------ J6:6 Ground




J6:8 Halt ----------- 74HCT OR ---------- J6:2 Stop

J6:10 Reset ---------



Elcano Wiring, Rev B 3 of 5 2/27/11